- Free Version: Available for teams of up to 10
- Pricing: Premium plan $24/seat/month (with a free 30-day trial period)
- Platforms supported: Available as a mobile app (iOS and Android) or a web-based software
Why Use SafetyCulture?
As a highly reliable and customizable mobile-first platform for operational safety and quality, SafetyCulture is the best solution for streamlining Process Hazard Analysis (PHA). With a structured framework for hazard identification, assessment, and control, Environment, Health, and Safety (EHS), risk, and compliance teams can efficiently conduct inspections, capture data, and generate compliance reports on their mobile devices, anywhere and anytime.
Features:
- Ensure consistency and accuracy in hazard identification and evaluation with digital checklists for risk assessment, Hazard and Operability (HAZOP), and process safety.
- Efficiently monitor, track, and trace heavy machinery, vehicles, and Internet of Things (IoT) devices for preventive maintenance by creating a digital register of equipment.
- Capture critical information such as photos, videos, and location data of hazards and other safety incidents for immediate resolution.
- Analyze the root cause of incidents to manage risks more comprehensively and make necessary adjustments or changes to improve workflows.
- Empower workers to handle process hazards and EHS risks safety by making operating manuals easily available and providing extensive training.
Why Use Camms?
A comprehensive platform for governance, risk, and compliance management, Camms helps organizations identify, monitor, report, and control hazards to uphold safety in process management. With its HAZOP and PHA tools, users can build risk registers, develop control libraries, and effectively implement treatment plans.
Features:
- Hazards and near miss logging
- Incident and event reporting
- Hazards and risk dashboard
- Free Version: None
- Pricing: Contact vendor for pricing (with a free trial)
- Platforms supported: Available as a mobile app (iOS and Android) or a web-based software
Why Use Predict360?
Another full-featured Governance, Risk Management, and Compliance (GRC) platform, Predict360 by 360factors is the perfect tool for companies looking for effective PHA software. With its broad risk management capabilities, relevant personnel can predict and mitigate operational risks and ensure regulatory compliance in every step of their processes.
Features:
- Issues management
- Risk insights
- Risk assessment (internal audits and third-party findings)
- Free Version: None
- Pricing: Contact vendor for pricing
- Platforms supported: Available as a web-based software
Why Use PHAWorks?
Primatech, a safety, security, and risk specialist, offers PHAWorks. This solution enables companies to perform risk assessment and analytics for process hazards, HAZOP, and Layers of Protection Analysis (LOPA). With its comprehensive suite of features, many will find conducting these studies to be easier and faster.
Features:
- Design-stage and initial PHA performance
- PHA revalidations
- PHA techniques and tools (HAZOP, FMEA, What Ifs, etc.)
- Free Version: None
- Pricing: Contact vendor for pricing
- Platforms supported: Available as a web-based software
Why Use Sphera PHA-Pro?
A well-known enterprise-wide sustainability and safety management software, Sphera enables companies to optimize safety management with PHA-Pro. This specialized digital tool for process hazard analysis helps conduct structured assessments, report safety incidents, and mitigate risks promptly and efficiently.
Features:
- Actionable insights and recommendations
- Scenario analysis with what-if scenarios
- Version control and tracking
- Free Version: None
- Pricing: Contact vendor for pricing
- Platforms supported: Available as a mobile app (iOS and Android) or a web-based software
Why Use Mitratech?
With its broad GRC capabilities, Mitratech can be used for identifying and analyzing process hazards. According to current users, the platform’s incident management suite is one of the most complete, empowering QHSE teams to assign actions, investigate, and resolve safety and process issues.
Features:
- QHSE rules and requirements management
- Drag-and-drop dashboarding and insights
- Business intelligence reporting
- Free Version: None
- Pricing: Contact vendor for pricing
- Platforms supported: vailable as a mobile app (iOS and Android) or a web-based software
Why Use Hyperproof?
A comprehensive PHA platform, Hyperproof is designed to centralize and automate key processes, ensuring top-notch compliance and risk management. Although its tools are for general risk identification, assessment, and evaluation, some mid-market companies can still benefit from them when conducting process hazard analysis.
Features:
- Automated data capture
- Risk register and prioritization
- Integrated task and incident management
- Free Version: None
- Pricing: Contact vendor for pricing
- Platforms supported: Available as a web-based software
What is Process Hazard Analysis Software?
PHA software is a specialized digital solution that systematically identifies and evaluates potential hazards associated with various industries, such as oil and gas, chemical manufacturing, and pharmaceuticals. When relevant workflows are automated, the operations become safer and more efficient, providing accurate results and adhering to regulations.
Benefits
Equipment failures, human errors, and other external events may lead to catastrophic incidents that could disrupt operations and cause harm to people and the environment. Evaluating the likelihood and consequences of these hazards helps organizations address these risks and minimize their impact. PHA software helps in various workflows and provides numerous benefits:
- Improved operational efficiency – Manually identifying and assessing hazards is laborious. With digital tools for data capture, reporting, and storage, employees can efficiently evaluate bottlenecks and failures, deal with these hazards promptly, and then return to their main responsibilities.
- Consistency and accuracy – The software includes analytics for HAZOP, Failure Mode and Effects (FMEA), and Root Cause Analysis (RCA), ensuring that the results are more consistent, precise, and reliable.
- Enhanced safety – Process hazard analysis is crucial to workplace safety. Leveraging software tools doesn’t just safeguard employees. These also increase cost savings from repairs, cleanups, production downtime, and legal liabilities, ensures compliance with process safety regulations, and prevents reputational damage.
Key Features
Whether you choose a stand-alone PHA software or one that’s part of a comprehensive safety platform, make sure it has these essentials for conducting hazard analyses competently:
- Risk assessment tools (e.g., standardized digital checklists)
- Workflow automation
- Real-time monitoring
- Incident management
- Reporting and analytics
- Data visualization
- Compliance tracking with audit trail
- Collaborative tools
- Integration capabilities
- Mobile accessibility with offline capabilities
How to Choose the Right Process Hazard Analysis Software
Selecting the right PHA software is crucial to ensure top-notch hazard analysis and risk management within industrial processes. The solutions described above are the go-to-choice of safety and risk management professionals. Before making your final selection, take another look at your options in the summary:
| Process Hazard Analysis Software | Free Version | Paid Plan | Mobile App |
| SafetyCulture | Yes | $24/user/month* | Yes |
| Camms | Yes | Contact vendor for pricing | Yes |
| Predict360 | No | Contact vendor for pricing | No |
| PHAWorks | No | Contact vendor for pricing | No |
| Sphera PHA-Pro | No | Contact vendor for pricing | Yes |
| Mitratech | No | Contact vendor for pricing | Yes |
| Hyperproof | No | Contact vendor for pricing | No |
* billed annually
Ramon Meris